Tank Side Skimmers

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Tank Side Oil Skimmers from Coolant Consultants, Inc.

 

Thinking Tramp Oil Skimmer?

How the Keller TKO Pump/Skimmer works:

The self-priming air operated pump pulls the tramp oil/coolant mixture from the surface of the sump through the floating inlet device, then through a cartridge filter which removes any chips from the fluid.  The oil/coolant mixture is then pumped through the patented Keller all-plastic separator element immersed in a separator tank. The cleaned coolant continuously returns to the sump.  The oil layer collects on the top of the separator tank and is occasionally drained into a waste oil container, simply by opening the oil drain valve.  No other operator attention is required.

    

 

 

TKO-6 mounted with CLO-1 cling-on magnetic frame

 

 

TKO-10

 

 

 

 

 

 

 

 

 

 

555-05 Compact Floating Inlet

 

555-09 Large Floating Inlet

Keller TKO Tramp Oil Skimmers for single sumps

   Get these benefits:

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Extended tool life, improved parts finish

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Smoke and odor eliminated

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Multiplied coolant life = much less machine downtime, greatly reduced coolant purchases and disposal costs

   Exclusive Keller features:

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Patented permanent oil separating (coalescing) element, never needs changing

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Rugged high flow rate 1/2" air-operated pump provides rapid tramp oil removal, circulates and aerates entire sump

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Compact inlet device can access any sump

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Footprint (all models) 14" x 14"

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No electricals

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Sets up in minutes -- requires minimal operator attention!

 

Selection Criteria: TKO-6 TKO-10 TKO-14
Sump Size Medium Large Large
Tramp Oil Loading Moderate Heavy Very Heavy
Oil Rejection Rate of Coolant Efficient Slow Slow
       
Specifications:  TKO-6  TKO-10  TKO-14
Footprint 14"x14" 14"x14" 14"x14"
Height 24" 30" 36"
Weight 39 lbs. 47 lbs. 55 lbs.
Compressed air requirements 0.5 SCFM @ 20 to 125 psig
Electrical None None None

Each TKO model is shipped complete and ready for set-up and includes (1) #555-09 Floating inlet device.  Customer supplies only a 1/4" compressed air line. 

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Model TKO-6  List Price $1095.00

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CLO-1 Cling-on frame with magnets for mounting TKO-6 to side of machine tool  $225.00

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Model TKO-10  List Price $1195.00

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Model TKO-14  List Price $1295.00

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Call for a quote today!

   Accessories (all models):

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R10-3150 Replaceable filter element, 150 micron, 10" long  $5.95

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R10-2130 Permanent washable filter element, 100 micron, 10" long  $125.00

   Additional inlet devices:

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#555-05 Compact floating inlet device  $90.00

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#555-06 Fixed inlet device, clamp mounted (Requires only 3" diameter access hole)  $90.00

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#555-07 Floating inlet device, large  $110.00

Link to High Flow Keller Portable Tramp Oil Skimmers for 10+ Sumps

 

    

 

 

PhaSep Separators

 

 

System schematic

 

Tri-Ball Float

 

Removable Plate Packs

 

All steel construction

PhaSep Separator Tramp Oil Removal System

The unique floating pick-up skims the tramp oil and coolant mix from the top of the machine sump. As the liquid moves slowly through the patented steel coalescing plates, oil droplets as small as 20 microns are separated from the coolant and rise to the top of the PhaSep unit. When the oil layer builds up sufficiently in the unit, it passes over a specially-designed weir, and is trapped away from the clean coolant. The oil can then be removed periodically through the waste oil drain. Coolant, cleaned of 99% of contaminated oils, is returned directly to the machine sump

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Simple Payback -- Oil contamination is the number one cause of metal working fluid disposal.  An independent study has shown that PhaSep's patented oil removal technology will improve metal working fluid life by at least 100%, reducing the need for new coolant

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Minimal Maintenance -- Any coalescing system requires maintenance, but PhaSep requires little maintenance.  Cleaning takes only minutes with the removable plate packs and is recommended 3 to 4 times per year.  All steel construction and no internal wear parts provide years of continuous service.  These patented steel plates are impervious to oil contamination associated with plastic coalescing media.

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Processing Capability -- Positive coolant flow, superior float design, and simple oil separation are key success factors.  Unlike competitive belt and wheel skimmers, the PhaSep draws coolant into the coalescing box at a minimum rate of 1000 gallons per day.  Frequent tank volume turnover guarantees oil removal.  The Tri-Ball Float captures the oil where it accumulates most, at the surface of the coolant.  A simple weir dam arrangement captures the oil and sends it to a holding tank for disposal.  Clean coolant is gravity fed back to the machine sump.

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Long-Standing Dependability -- The PhaSep is designed with all steel construction; no media to replace or dispose of for years of dependable service.

 

Technical specifications:
CPS mini  1/2 to 3/4 GPM Process Rate, 17’’ x 16’’ x 24’’
   Coolant tank processing to 75 gallons
   Optional Portable Package
CPS junior  1 1/2 GPM Process Rate, 24’’ x 16’’ x 24’’
   Coolant tank processing to 150 gallons
   Optional Portable Package

 

Carbon Steel Tanks and Plate Packs

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CPS Mini 6280-8434  $1738.50

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INCLUDES:

6280-5920 All Flo Air Diaphragm Pump Assembly

6280-5900 Hose Stabilizer

6280-5863 Tri-Ball Vortex Skimmer

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OPTIONAL:

 6280-9004 Portable Package  $300.00

Skid size 30 inches x 42 inches

 

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CPS Mini-Portable 6280-9097  $2023.50

This has an adjustable internal skimmer

 

 

 

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CPS Junior 6280-8443  $2356.00

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INCLUDES:

6280-5920 All Flo Air Diaphragm Pump Assembly

6280-5900 Hose Stabilizer

6280-5863 Tri-Ball Vortex Skimmer

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OPTIONAL:

 6280-9004 Portable Package  $300.00

Skid size 30 inches x 42 inches

 

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CPS Junior-Portable 6280-9099  $2641.00

This has an adjustable internal skimmer

 

NOTE:  Larger CPS-3 and CPS-5 units are available.  Also, portable batch systems and central batch systems.  Call for pricing.

 

 

 

Zebra F15 Muscle Coalescer

How the Zebra Muscle Coalescer works:

Fill the drum with 12 gallons of freshly mixed coolant.  Connect the inlet hose to the pump.  Place the pump in the coolant sump.  Secure the clean coolant discharge hose from the pump to the drum.  Plug it in (110V,60Hz grounded outlet required.) The Zebra Muscle™ Coalescer F15 oil skimmer will aerate, filter, and separate coolant from tramp oil so that your coolant lasts longer. Can be run 24 hours a day - 7 days a week without overflowing tramp oil container!

 

Zebra F15 Muscle Coalescer

Zebra F-15.jpg (23321 bytes)

Info Sheet

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Skimmer, aerator, and oil separator all in one!

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Translucent 15 gallon barrel, 22 inches high, 17 inches diameter

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Leak proof fittings

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Crush proof hoses

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Built-in siphon system empties barrel in minutes

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Internal Oil Discharge Skimmer dispenses virtually coolant-free oil

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Small centrifugal pump fits in almost any sump

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Electrical: 110v 60Hz. Also available in 220v 50Hz

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1-year warranty

 

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F15P Plus  $610.00

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F15P.1 w/hammerhead  $437.00

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F15P.2 w/sumpster  $533.00

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F15P.3 w/floating sumpster  $577.00

 

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F15D Deluxe  $761.00

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F15D.1 w/hammerhead  $614.00

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F15D.2 w/sumpster  $720.00

 

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F15DF Deluxe w/filter  $828.00

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F15DF.1 w/hammerhead  $656.00

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F15DF.2 w/sumpster  $752.00

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F15DF.3 w/floating sumpster  $795.00

 

 

Zebra F15 Performance Options:

Coalescing Cartridge

Zebra coalescer.jpg (4295 bytes)

 

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Increases surface area

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Increases the minimum treacherous path

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Can be purchased separately as an upgrade for competitive units

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FXCC  $92.00

The Sumpster

Zebra Sumpster.jpg (4420 bytes)

 

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Solid metal construction

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Removes floating oils without introducing air

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Adjustable to various depths

bulletSK10A7  $173.00

Fine Stopper

Zebra Fine Stopper.jpg (4699 bytes)

 

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100 micron filter bags

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Low cost

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Ideal for floating chips or swarf

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FXB100-10 10 filter bags  $65.00

Drum Dolly

Zebra Dolly.jpg (4848 bytes)

 

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Heavy duty polyethylene construction

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Makes unit portable

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Four 3" polyolefin casters

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600 pound capacity

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FXDD15  $115.50

The Oxygenator

Zebra oxygenator.jpg (5458 bytes)

 

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Kills anaerobic bacteria

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Environmentally safe

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Fuel grade tubing

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Industrial grade bronze air diffuser

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110 volt (220v also available)

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XBUB1200  1 port for 1-25 gal sumps 1000 cc/min  $26.00

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XBUB5000  2 ports for 25-50 gal sumps 3000 cc/min  $51.00

Hammerhead

Floating Skimmer Attachment

 

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Automatically adjusts to fluid levels from 2-8" deep.

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Allows pump to continuously skim surface oils.

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Constructed of chemically inert components.

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SK02D12F - 16"L x 7-1/2"W     Weight 1 lb. $77.00

 

 

Dave & Mary Schutter

Email  info@coolantconsultants.com

Phone (507) 451-8537 

Fax (507) 451-5155

 

Coolant Consultants, Inc.
1780 Cedar Avenue North
Owatonna, MN  55060